Rail Profile and Wear

KZV hardware and software for rail profile and wear.

What is measured

The rail profile is the cross-section of the rail head. From it come side wear, vertical wear, gauge and the position of the rail head, on both vignole and grooved rails. KZV measures the profile without contact, with profile cameras that work by laser triangulation, at the speed of the trolley. During the run the software detects side wear, gauge and the top of the rail head automatically; no reference profile is needed for that. In the evaluation, in KRAB 11 or Gekon 11, the measured profile is compared with a reference profile, the nominal one or an earlier measurement, which gives the total wear and the data for grinding planning (grinding analysis, GQI reports).

Which system?

  • Profiles together with track geometry. The profile cameras are an add-on to KRAB Heavy and KRAB S-LIGHT, so geometry and profiles come from one run; VIPER does the same on grooved tram rails, and TURTLE does the same, towed at up to 30 km/h.
  • Profiles together with corrugation. GEKON Modular (walking speed, easy to lift off during traffic) and the towed GEKON Big Foot record rail wear and rail corrugation in one pass.

Measuring software: KrabDroid 3.0 for the KRAB family and VIPER, RC Droid 3.0 for GEKON, Krab OnBoard on Windows.

Measurement Systems

6 KZV hardware systems in this group

KRAB S-LIGHT

Lightweight and compact full track geometry trolley. Wide range of accessories. Both vignole and grooved rails. 32 kg, 15 km/h, 8-hour battery.

KRAB Heavy (84-09SA)

Heavy-duty trolley for track geometry and rail profile measurement, towed behind a railway vehicle at up to 25 km/h.

NEW

VIPER

Measuring trolley for tram track geometry and rail profile measurement on grooved rails.

GEKON Modular

Contactless rail corrugation and rail wear measurement on vignole and grooved rails — 0.15 μm resolution, no track closure needed.

NEW

GEKON Big Foot

Towed rail corrugation and rail profile measurement trolley — contactless laser sensors with 0.15 μm resolution, grooved and vignole rails, 40 kg, 8-hour battery.

NEW

TURTLE

Towed measuring trolley for track geometry, clearance and rail wear profiles on tramway and railway networks — vignole and grooved rail, synchronized track images.

Software

5 KZV applications in this group

KrabDroid 3.0 icon
Android

KrabDroid 3.0

The latest-generation Android measurement software for the KRAB family — track geometry, rail profiles and switch inspection in real time

Krab OnBoard 2.0 icon
Windows

Krab OnBoard 2.0

Windows on-board measurement software — track geometry, profiles, corrugation and clearance

RC Droid 3.0 icon
Android

RC Droid 3.0

Android data acquisition application for GEKON Modular and GEKON Big Foot rail corrugation and rail profile measuring systems

KRAB 11 icon
Windows

KRAB 11

Professional Windows software for the evaluation, analysis and reporting of track geometry, rail profiles and switches

Gekon 11 icon
Windows

Gekon 11

Windows evaluation software for rail corrugation and rail profile data measured with GEKON trolleys

Not sure which system fits?

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